Biological Fermentation Tank

Model: JTRZF

Brand: JHENTEN

Biological Fermentation Tank be designed, manufactured and inspected in accordance with the pressure vessel standard (GB150-2011) and the steel welded atmospheric pressure vessel standard (NB/T 47003.1-2009) , strictly meet to GMP certificate requirements.

Detail Description

Biological fermentation tank adopts a vertical circular structure with diameter height ratio of 1:2~1:3 and large viewing angle liquid level observation mirror in the tank. 12V safety lamp owns acid and alkali corrosion. Mirror polishing of the inner surface reaches less than 0.4 m Ra and the outer surface is finished by mirror polishing or matting. More, the transition section of the inner surface adopts arc transition, no dead angle, easy to clean. Water bath or electric heating in the jacket can be designed according to customer demand. Also it is equipped with adjustable mechanical stirring, digital speed control, the standard 2- layer disc shaped turbine impeller and 1-layer effective defoaming oar, Besides, flat blade, oblique blade and curved blade are optional. Full-closed design ensures material mixed, ferment in sterile condition. Liquid coefficient ranges from 65% to75%, optimal 70%. The whole tanks features advanced structure and simple operation.

Control method

• PLC control：branded touch screen, special PLC automatic control program of fermentation parameters. Temperature, PH, DO, defoaming, stirring speed, feeding system are real-time controlled
• PC control：The remote real-time monitoring, special configuration software, historical data query and analysis, data analysis, curve conveniently.

Feature

• There are varieties of volume from 50L to 2000L. It can be designed and customized according to the customers' requirements.
.• Inline Sterilization, safety and reliability, no leakage risk.
• The inoculation method is reliable, and the flame inoculation and differential pressure inoculation are optional.
• large viewing angle liquid level observation mirror reaches the clear view. Floor type tank structure, easy to install and dismount, realizes a reasonable design and practical and beautiful appearance.

Control System

• Ventilation control (DO): deep ventilation, air intake in the bottom; online detection, range of 0~100% or 0~200%; imported DO electrode, can be online high temperature steam disinfection; can be associated with the speed and ventilation volume automatic or manual control;
• Pressure control: pointer type pressure gauge in top exhaust port displaying tank pressure, manual adjustable stainless steel valve; optional imported pressure transmitter and automatic control valve to achieve automatic pressure tank pressure control
• Acid and alkali control (PH): online detection, range 2~12; imported PH electrode, can be online high temperature steam disinfection; can be with the peristalsis pump or automatic control valve with acid or alkali control
• Temperature control (T): online detection, range 0-150 degrees Celsius, imported temperature sensor, digital setting, automatic / manual switching, constant temperature water, cooling water, chilled water and other different conditions to be selected;
• Feeding control: a creeping pump or automatic control valve for feeding control
• defoaming control: conductive foam electrode, automatic alarm or automatic defoaming agent feeding.

Design Parameter

Designpressure	ATM～1.0MPa
Designtemperature	0℃～160℃

Material

Inner tank	304、316L
Jacket	304
Legs	304

Connection

In-outlet	Tri-clamp,Flange
Connection	PH、DO、temperature、inoculation、defoam、Fillacid, alkali, material, pressure, etc.

Surface Finish

FinishType	Mechanical/electrolyticpolishing， sandblasting，pickling
Polishingprecision	Innersurface Ra≤ 0.4μm， Outsidesurface Ra≤ 0.6μm

Mixing Paddle

PaddleType	Disc turbine type agitator, defoamingpaddle,straight blade, inclined blade, curved blade

Optional Configuration

configuration	Multiway feeding, automatic sterilization, filling material weighing, tankweighing, end gas oxygen, carbon dioxide content online detection, etc.

Normal Model And Main Technical Parameters

Parameters		Model	JTRZF—50	JTRZF—100	JTRZF—200	JTRZF—300	JTRZF—500
Effectivevolume：L			50	100	200	300	500
Tank	Diameter：mm		300	400	500	550	600
Tank	Height：mm		700	800	1000	1200	1650
Agitator	Power：kW		0.55	0.75～1.2	0.75～1.5	1.1～1.5	1.5～2.2
Agitator	RPM：r/min		300～350		280～320

JTRZF—800	JTRZF—1000	JTRZF—1200	JTRZF—1500	JTRZF—2000
800	1000	1200	1500	2000
800	800	900	900	1000
1600	1900	1800	2200	2500
2.2～5.5	2.2～5.5	3～7.5	1.5～2.2	1.5～2.2
200～280			200～260

The above-mentioned data isthe standard, it can be customized according to customer’s requirements.

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