Emulsification Tank

Model: JTRRG

Brand: JHENTEN

The JTRRG Emulsification Tank be designed, manufactured and inspected in accordance with the pressure vessel standard(GB150-2011) and the steel welded atmospheric pressure vessel standard(NB/T 47003.1-2009) , strictly meet to GMP certificate requirements.

Detail Description

Mixing and emulsification double head type

Mixing and emulsification one head type　　　　　　　　　Emulsification tank

The Emulsification Tank adopts Vertical circular tanks, both of top and bottom are standard oval and torispherical head. Transition section in tank using circular arc transition, without dead corner, easy to clean. Heating mode with steam, electric heating, heat conduction oil, equipped with mechanical stirring according to customers’ requirement.

Tank Optional Configuration

The Crystallizing Tank can select 0.2μm hydrophobic sterile air filter, thermometer(Digital display or Dial type), 2 sight glasses, steam sterilization hole, sanitary manhole, liquid in-outlet, CIP rotating cleaning ball, liquidometer and Liquid level control system(Bearing module, non-contact ultrasonic, static pressure transmitting device) and so on, also can configure as customers’ requirement.

Application
• Suitable for cosmetic, medicine, food, chemical, dyeing, printing ink and other industrial production, especially for high matrix viscosity, solid material content higher material preparation emulsion will be more efficacy.

Feature
• Volume:600L~20000L and multiple specification, also can design and manufacture according to customers’ requirement.
• Jacket can pass steam (or hot water), can also pass the cooling water. Jacket has disk tubular, full jacketed and Maitreya plate. Jacketed outside covered with insulation, thermal insulation material for rock wool (warm) or PU (cold).
• The connection adopts Tri-clamp, the tanks’ inner use 304 or 316L. The inner surface mirror polishing Ra≤0.28μm～0.6μm, outer surface can polishing, wire drawing and sandblasting according to customers’ requirement.
• Agitation adopts top mechanical agitation. Stirring methods(Push type, screw, anchor, etc) can be selected.
• The sealing of agitating shaft and emulsification shaft adopt sanitary mechanical seal. The mixing motor can use Cycloidal reducer, stepless speed reducer. These items can be selected according to customers’ requirement. (Frequency control is widely used)Emulsion motor adopts frequency control of motor speed reducer

Design Parameter

Designpressure	-0.1MPa～0.6MPa



Designtemperature	According tothe customers' requirements（0℃～160℃）

Material

Inner tank	304、316L
Jacket	304
Insulationlayer	Rockwool ( keep warm ) or PU ( keep cool )
Feet	304

Surface Finish

Finishtype	Mechanical polishing, electrolyticpolishing, Sand blasting , pickling
Polishingprecision	Inner surface Ra≤0.3μm， Outer surface Ra≤0.6μm

Connection

In-outlet

Tri-clamp, Flange

Normal Model And MainTechnical Parameters

Parameters		Model	JTRRG—600	JTRRG—1000	JTRRG—2000	JTRRG—3000	JTRRG—4000	JTRRG—5000
Effectivevolume：L			600	1000	2000	3000	4000	5000
Barrel	Diameter：mm		Φ900	Φ1100	Φ1300	Φ1600	Φ1700	Φ1800
Barrel	Height：mm		900	1000	1500	1500	1800	1800
Emulsification	Motorpower ：KW		4	7.5	7.5	11	11	15
Emulsification	EmulsificationRPM		4P（The design canbe adjusted according to customer usage）
Mixing	Motorpower：KW		1.1	1.5	2.2	2.2	3	4
Mixing	MixingRPM：r/min		22（The design canbe adjusted according to customer usage）

JTRRG—6000	JTRRG—8000	JTRRG—10000	JTRRG—12000	JTRRG—15000	JTRRG—20000
6000	8000	10000	12000	15000	20000
Φ1900	Φ2000	Φ2200	Φ2400	Φ2600	Φ2800
2000	2200	2400	2500	2700	3000
18.5	22	30	37	45	55
4P（The design canbe adjusted according to customer usage）
4	5.5	5.5	7.5	7.5	9.2
22（The design canbe adjusted according to customer usage）
Theabove-mentioned data is the standard mixing and emulsification double headtype emulsification tank,, for reference only. it can customize according tocustomer's requirements.

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